macinatori_monoalbero

Single-shaft shredders “MS” series

Pusher-drawer single shaft grinders.

Machines studied for the grinding of other materials and high cutting endurance, such as plastic blocks and plates, different types of wood, paper, extruded polymer tubes, etc.

A hydraulic drawer is pushing the material against the rotating tools holder which performs the pre-rupture and the grinding. In case of overloading, the rotor and the drawer automatically reverse the movement to release the material and avoid structural overloads. In the end the product is screened by a perforated grate to determine the final size of the ground material.

 

 FROMTO
Rotor power KW11110
Hydraulic switchboard power KW0,757,5
Rotor length mm4002.000
Rotating blades1295
Fixed blades12
Sieve size mm1460
Weight Kg1.00012.000
Production Kg/hour80/1503.500/5.000

Safety equipment: emergency stop, shutdown button, electronic control.

 

 

Working and main features of the single-shaft shredders

A pusher-drawer with hydraulic drive (4) pushes the material towards a tools-holder (3) roller (2) which carries out the first breaking and thanks to its rotation and to the COUNTER-BLADE action (6) makes a first breaking and the shredding of the product.
The product passes through a drilled screen, which allows establishing the final sizes of the material.

Detail of the roller (2) with the tools (3)

 


Operation phases

1. Beginning grinding phase

2. Hydraulic drawer pushing action on the rotor

3. Material advanced grinding

NB: in case of excessive effort, the drawer might invert the direction to release the material that had been loaded to avoid structural overloads.

 


PARALLEL AXIS REDUCER

The mounted reducer used for the ISVE MR series is of the “heavy” type to guarantee the use of the machine for very demanding processes (loaded plastic blocks, technical polymers, paper reels, PET rolls, wood essences of all types, etc.). The reduction unit is connected by means of a reaction arm to the shock absorber.

SHOCK ABSORBER FOR REDUCER

During grinding, the shear strength of the material transmits strong vibrations to the reducer. All our machines are equipped with a “shock absorber” to guarantee maximum transmission reliability.

DOUBLE BLADE

The cutting unit has two counterblades, one lower and one upper (in the figure). The presence of two counterblades allows to maintain high productions with grids with holes with a diameter of less than 20 mm.

Each blade is equipped with adjustment screws to facilitate positioning of the fixed blades.

MULTI-PURPOSE ROTOR FOR RECYCLING

The rotor has very thick square plates (40X40 mm) with a concave surface, which can be used 4 times. The fixing system foresees the head of the screw placed behind the cutting surface. This allows the tool to be dismantled easily, preventing the fixing system from being damaged during grinding.

PUSH DRAWER GUIDES

The hydraulic pusher drawer has the function of bringing the material closer to the rotor to promote grinding. The drawer is kept in the guide by the sliding bars located on all 4 sides. Adjustable bushings guarantee maximum cleaning of the sliding tracks.

 

 

SEE ALL MODELS

 


SERIE “S” ISVE: WATCH THE DIFFERENCE!!!


 

SIEMENS ENGINES

To warrant the best quality to our products all our “MR” series shredders are equipped with SIEMENS motors.

 


HEAVY STRUCTURE

The frame and structure of our single-shaft shredders are made of high-thickness sheets and tubular. This gives big resistance against the most demanding jobs.


TOUCH PANEL

The new control unit of our “MR” series shredders (MR2260 model excluded) is made up of the S7-1200 SIEMENS PLC. To facilitate the programming and running of the shredders and its associated peripherals, the user can use an easy touch panel. The system has been designed to be of quick comprehension and easy to use. With a single gesture it is possible to activate loading conveyer belts, refiningg and suction systems. The control can be centralized and automated.


ISVE MAINTENANCE PROGRAM

The new control system (MR2260 model excluded) allows to signal to the operator the ordinary maintenance intervention at its expiry date.


AUTO TUNING PROGRAM

(MR1740 and MR2260 excluded) in addition to the possible setting of 8 differents programs, the machine has a new function that auto-adjusts working parameters in fuction of the material to shred.


ISVE SERVER CONNECT

(MR1740 and MR2260 excluded) with an additional form, every machine can be connected on-line through the office net or with an UMTS card (against covering verification). With this system, the grinder functioning is monitorized directly from the mother-house. Moreover, software uploads and remote functioning parameters regulation are available.


CAMERA INSIDE

All our shredders are equipped with a camera placed near the loading hopper. The operator could easily check the correct running of the machine through the electrical board.

 

trituratori_4_alberi

Industrial four-shafts shredders

Isve 4-shafts shredders for bulky waste.

Fit for small and medium enterprises allow to reduce the production waste volume for reusing or disposal, with minimum power consumption, little noise and high reliability. Equipped with control PLC to settle their operation, they come with interchanging screen to determine the final size of the ground material. They can operate with plastic materials, cardboard, wood, packaging, residual skin and leather, barks, cans, bundles and others. Maintenance can be made directly by the user with specific keys and technical book.

Traditional “Tritotutto” 4-shafts industrial shredders represent the vintage I.S.V.E. shredding line on the market for over 10 years.

Industrial shredders are machines able to shred all types of waste, whether urban or industrial such as plastic materials, paper, cardboard, wood, packaging, shells, fruit stones, leather and hide waste, bark, cans, tyres, copper items.

 


Why choose an I.S.V.E. industrial shredders?

  • They are ideal for small-medium sized companies.
  • They are versatile, and adapt to different kind of waste.
  • Shredders have low energy consumption.
  • Shredding plants have low noise.

These industrial shredders can be customized to meet customer requirements thanks to a wide range of accessories: K2D cutters, supplementary screen, automated loading hopper, automated loading box and trolley cum hopper, conveyor belts, big-bag packaging system.

 


Working and main features

Loading unit:
Hopper (1).

Shredding unit:
4 shafts with sharp elements constituted by sharp-corners disks (3) provided with hooks (2).

Every hook has the task to hook the product and drive-it towards the cutters (4) assembled onto two or more counter-rotating motors-shaft which will realize a sharp-cut of the material.

Motor drive:
Alternated current asynchronous electric motor. Drive by epicyclic reduction gears.
Connexion between cutter-holder shafts and conveyor with oil bath gears.

Product evacuation unit:
Screen (5) with sizes from 14 to 35 mm allowing checking granulometry.

Re-circulation:
Bigger pieces are put in circle again for a further shredding.
In case of smaller screen holes, passages of product between shredding group and times increase.

Maintenance:
User can easily disassemble disks by him self.
The machine is equipped with a clear technical manual explaining how to make the operation. Easily access to mechanical parts.

Security device:
It reverses temporarily cutters movement preventing structural overloading or machine breaking in case of excessive quantities to shred or material that cannot be shred. This device allows an excellent adjusting of grinding group to not penalize productivity and regular working

 

FROMTO
Temperate milling cutters1326
Input disks1326
Input width mm250×6601.600×1.600
Sieve size mm1480
Power KW7.5150
Weight Kg90021.500
Production Kg/hour80/1508.000/10.000
Safety equipment: emergency stop, shutdown button, electronic control.

 

SEE ALL MODELS

 


SERIE “S” ISVE: WATCH THE DIFFERENCE!!!


 

SIEMENS ENGINES

To warrant the best quality to our products all our “S” series shredders are equipped with SIEMENS motors

 


HEAVY STRUCTURE

The frame and structure of our shredders are made of high-thickness sheets and tubular. This gives big resistance against the most demanding jobs.


ANTI-TORSION SHAFT

The dissection, the high-precision mechanical workings and the steels of high-quality make the tools-holder axis of our “S” series shredders particularly resistant against stress warranting long life during time.


TOUCH PANEL

The new control unit of our “S” series shredders (66, 4080S and 6080S model excluded) is made up of the S7-1200 SIEMENS PLC. To facilitate the programming and running of the shredders and its associated peripherals, the user can use an easy touch panel. The system has been designed to be of quick comprehension and easy to use. With a single gesture it is possible to activate loading conveyor belts, refining and suction systems. The control can be centralized and automated.


ISVE MAINTENANCE PROGRAM

The new control system (66, 4080S and 6080S model excluded) allows to signal to the operator the ordinary maintenance intervention at its expiry date.


ISVE SERVER CONNECT

with an additional form, every machine can be connected on-line through the office net or with an UMTS card (against covering verification). With this system, the grinder functioning is monitorized directly from the mother-house. Moreover, software uploads and remote functioning parameters regulation are available.


CAMERA INSIDE

All our shredders are equipped with a camera placed near the loading hopper. The operator could easily check the correct running of the machine through the electrical board.

trituratori_2_alberi

Heavy 2- shafts shredders

Operation and machine description of double-shafts shredders

Heavy 2- shafts shredders with loading hoppers, equipped with high quality cutters with low rotation speed for a lower energy consumption and noise reduction.

Grinding group designed for a maximum productivity and operation, with anti-wear enhanced thickness steel tools. If subject to excessive loading, the machine automatically performs a temporary inversion of the blades movement to avoid overloading. Electronically controlled by PLC. A wide range of accessories for loading and unloading operations.

The machine is composed by a two-shafts shredder with rotary blades and specer combs.
Once the material is into the hopper and the machine is ON, the shredder catches the material and begins to cut it grossly.
Thanks to the high cutting torque and the different conformation of the cutters group it’s possible to shred pieces made of different materials.
The process is automatically regulated by a PLC that can be programmed through the display placed on the electric board.

 

FROMTO
Temperate milling cutters2030
Spacing combs2030
Input width mm800×6901.200×690
Power KW3044
Weight Kg4.7007.300
Production Kg/hour900/1.5002.500/3.000
Safety equipment: emergency stop, shutdown button, electronic control.

 


 

SHREDDING GROUP

Loading unit:
Hopper (1).

Shredding unit:
2 shafts with sharp elements constituted by sharp-corners disks (3) provided with hooks (2)
Every hook has the task to hook the product and drive-it by the action of the two counter-rotating shafts.
The spacer combs (4) keep the tools clean and make material unloading easy.

Motor drive:
No. 2 Alternated current asynchronous electric motor. Drive by epicyclic reduction gears.
Connexion between cutter-holder shafts and conveyor with oil bath gears.

Security device:
It temporarily reverses cutters movement preventing structural overloading or machine breaking in case of excessive quantities to shred or material that cannot be shred. This device allows an excellent adjusting of grinding group to not penalize productivity and regular working.

 

SEE ALL MODELS

 


SERIE “S” ISVE: WATCH THE DIFFERENCE!!!


 

SIEMENS ENGINES

To warrant the best quality to our products all our shredders are equipped with SIEMENS motors.

 


HEAVY STRUCTURE

The frame and structure of our shredders are made of high-thickness sheets and tubular. This gives big resistance against the most demanding jobs.


TOUCH PANEL

The new control unit of our shredders is made up of the S7-1200 SIEMENS PLC. To facilitate the programming and running of the shredders and its associated peripherals, the user can use an easy touch panel. The system has been designed to be of quick comprehension and easy to use. With a single gesture it is possible to activate loading conveyer belts, refiningg and suction systems. The control can be centralized and automated.


ISVE MAINTENANCE PROGRAM

The new control system allows to signal to the operator the ordinary maintenance intervention at its expiry date.


ISVE SERVER CONNECT

with an additional form, every machine can be connected on-line through the office net or with an UMTS card (against covering verification). With this system, the grinder functioning is monitorized directly from the mother-house. Moreover, software uploads and remote functioning parameters regulation are available.


CAMERA INSIDE

All our shredders are equipped with a camera placed near the loading hopper. The operator could easily check the correct running of the machine through the electrical board.

ISVE RECYCLING

Your needs are our challenge

I.S.V.E. designs and manufactures shredding equipments such as single-shaft shredders, double-shaft shredders, four-shaft shredders, combined systems and granulators customised to meet customer requirements.

www.isverecycling.com

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